BONDED BATTINGS (FIBERFILL)

 

PRODUCT DESCRIPTION:

Bonded battings are formed by a process in which staple fibers are combed (garnetted) into a web.  The fibers in the web are then chemically bonded together to form the final product.  The result is a high loft / low density product.

We also have the ability to produce highly densified battings.  This accomplished by subjecting the batting to a compacting process during manufacturing.  The result is a high loft product with high density.  This product is commonly used as a foam substitute.

All of our battings can be engineered to achieve cushioning properties, thermal insulation properties or acoustic insulation properties.

FIBER TYPES:

Unbranded Polyester
Dacron
TM Polyester
NomexTM, KevlarTM
Mod-Acrylic
BasofilTM
Blends
Others

WEIGHTS:

From 1.5 to 24 ounces per square yard

WIDTHS:

Any width up to 144 inches

BONDING METHODS:

Spray (resin) Bonded
Thermal Bonded (low-melt)

MISCELLANEOUS:

Vacuum roll compression is available upon request.   We can compress to any degree you wish in order to get more on a truck to help you reduce freight costs.

QUALITY CONTROL:

All goods go through a multi-step quality control process that includes a visual inspection and verification of resin penetration, resin cure, product weight, width and loft.  These items are all checked against our specification sheets that are set up on each style we run.

The goods are then bar code labeled and packaged in heavy mil polyurethane bags for shipment.

 

 
 
 

Dacron, Nomex, Kevlar are registered trademarks of Dupont Co.  

 

Basofil is a registered trademark of BASF AG   

 

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